Vertical Kneader Mixer For Ultra High Viscosity Slurry

Vertical Kneader Mixer For Ultra High Viscosity Slurry

Structural Design

Vertical Cylinder: The mixing tank is vertically placed, which saves space and allows the materials to flow vertically within the tank.

Mixing System: Commonly, there are double - helix blades, planetary mixing paddles, etc. For example, the planetary mixing paddle rotates around its own axis while revolving around the main shaft, creating a high - intensity shearing force and convection circulation.

The materials are mixed and kneaded through the rotation of the internal mixing components, such as double - helix blades or planetary mixing paddles. Under the action of the mixing paddles, the materials are continuously tumbled, twisted, squeezed, and sheared, thus achieving uniform mixing.

Excellent mixing effect: Designs such as planetary mixing can completely eliminate mixing blind spots, resulting in a high degree of material mixing uniformity. For example, the mixing uniformity of Yushun Intelligent vertical kneaders can reach over 99%.

Simple operation: You just need to put the materials into the machine and turn on the power to start working. Some models even support remote PLC operation.

Intelligent temperature control: Most of them adopt the design of jacketed heat - conducting oil circulation combined with an internally cooled mixing shaft. This design features high temperature control accuracy and can avoid problems such as molecular chain breakage caused by local overheating.

Easy maintenance: With the design of quick - release mixing paddles, you can replace the paddles and clean the cavity within a few minutes. The cavity is also available in a variety of materials, which are corrosion - resistant and anti - adhesive.

Vacuum defoaming function: Integrated with a high - vacuum system and combined with the centrifugal force field during mixing, it can effectively reduce the bubble residual rate. For example, the bubble residual rate of Yushun Intelligent vertical kneaders is ≤ 0.05%.

1. Main mixing mechanism: composed of two planetary gear transmission systems, using advanced gear design and manufacturing process, with wear resistance, corrosion resistance and low noise characteristics.
2. Mixing drum: usually made of stainless steel or carbon steel, with high strength and wear resistance, the internal use of special surface treatment to improve the fluidity of the material and prevent adhesion.
3. Mixing tool: made of alloy steel material, with high hardness and wear resistance, to ensure that the material is fully mixed and evenly distributed in the mixing bucket.
4. Motor and transmission device: provide power and transfer force to drive the rotation of the main mixing mechanism and the mixing tool to ensure the stability and uniformity of the mixing process.
5. Control system: The use of advanced automation technology, can monitor and control the various parameters in the mixing process, such as speed, time, temperature, etc., to improve the stability and reliability of the mixing process.

Widely used in battery, organic silicone, high-end ink, dyes, adhesives, high-end high-viscosity coatings and other chemical products production.
Also suitable for electronic appliances, chemicals, pharmaceuticals, cosmetics, daily chemicals and food industries of all kinds of paste, paste mix, seasoning, jam, chocolate pulp and other materials mixing.

In short, the double-planet mixer with its efficient, uniform, stable mixing effect and a wide range of applications, has become one of the important equipment in chemical, food, medicine and other industries.

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