Silicone Sealant Mixer
Triple-axis Powerful Dispersing Machine 1. Structural Features Three Dispersing Shafts: These shafts can be arranged in various configurations, such as a triangular arrangement, to provide more comprehensive dispersion effects. Dispersing Discs: Each shaft is equipped with a dispersing disc.
Description
Triple-axis Powerful Dispersing Machine--Silicone sealant mixer
1. Structural Features
Three Dispersing Shafts: These shafts can be arranged in various configurations, such as a triangular arrangement, to provide more comprehensive dispersion effects.
Dispersing Discs: Each shaft is equipped with a dispersing disc. The design and number of discs can be adjusted based on the specific needs.
2. Working Principle
The working principle of the three-axis high-shear dispersing machine is similar to the dual-axis version. However, with three dispersing shafts, the dispersion effect is significantly improved, allowing it to handle higher viscosity materials and more challenging particles that are difficult to disperse.
Equipment characteristics--Silicone sealant mixer
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Efficient dispersion and mixing
Combined with low speed mixing and high speed dispersion, it can simultaneously complete a wide range of materials mixing and micro-refining, which is suitable for high viscosity and high solid content materials.
Strong viscosity adaptabilityCan handle high viscosity materials from tens of thousands to millions of mPa·s, suitable for slurries, pastes and non-Newtonian fluids.
Vacuum environment supportVacuum operation, effectively avoid bubble inclusion, improve product compactness and performance stability.
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Multifunction integration
Set mixing, dispersing, emulsifying, defoaming in one, a multi-purpose machine, reduce equipment investment costs.
Precise temperature controlThe jacket design is suitable for precise temperature control of heat-sensitive materials to prevent overheating or uneven reaction.
High flexibilityThe hydraulic lifting device is easy to clean and refueling, and the mixing blade and dispersion head can be replaced according to the process requirements.
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Advantages
Stronger Dispersion Capability: The three-axis design provides more comprehensive shear forces, making it suitable for handling more difficult materials.
Higher Efficiency: For processes requiring high dispersion, the three-axis dispersing machine can complete the task faster.
Better Uniformity: The three-axis dispersion ensures that materials are evenly processed in all directions.
Use and maintenance
1. Use procedure
Material delivery: According to the process requirements, the liquid and powder are successively added to the container.
Start the equipment: start the low speed mixer first, and then gradually adjust the speed of the high speed disperser.
Vacuum operation: When necessary, start the vacuum system to ensure that the material debubbles thoroughly.
Temperature control: Adjust the temperature through the jacket to maintain a suitable processing environment for the material.
Discharge and cleaning: After the mixing is completed, the material is discharged by hydraulic lifting, and the equipment is cleaned in time.
2. Routine maintenance
Regularly check the wear of the mixing shaft and dispersing head, and replace the parts in time.
Check the seals of the vacuum system periodically to ensure that the vacuum degree meets the standard.
Avoid using corrosive solvents during cleaning to extend equipment life.
Regular lubrication of gear box and hydraulic system to prevent operation failure.
Application of Machine
1. Paint and Coating Industry
The triple-shaft mixer, with its multi-shaft structure and strong dispersion capabilities, can efficiently process high-viscosity materials in paints and coatings. It is especially suitable for the uniform dispersion of color pastes, primers, and paste-like paints. The equipment ensures fine and uniform products by rapidly dispersing pigments and fillers, improving covering power, gloss, and stability.
Application Examples:
Dispersion and mixing of color pastes
Preparation of high-viscosity anti-corrosion coatings
Processing of special functional coatings (e.g., fireproof coatings, insulating coatings)
2. Adhesive and Sealant Industry
For high-viscosity adhesives and sealants (such as silicone, polyurethane adhesives, and epoxy resins), the triple-shaft mixer ensures complete dispersion of components through strong shear force and uniform mixing, preventing agglomeration or uneven distribution.
Application Examples:
Preparation of high-performance structural adhesives
Mixing of electronic adhesives and conductive adhesives
Processing of waterproof sealants and fillers
3. Cosmetics and Personal Care Industry
In cosmetics manufacturing, such as creams, lotions, and paste-like products, the triple-shaft mixer ensures a fine texture and high stability through efficient dispersion and uniform mixing while preventing air bubbles from being trapped in the material.
Application Examples:
Homogenization of creams and skincare balms
Dispersion of paste foundations and makeup products
Preparation of high-viscosity conditioners or toothpaste
4. Food Processing Industry
In the food sector, the triple-shaft mixer is suitable for processing high-viscosity sauces, seasonings, and paste-like foods. The equipment rapidly and evenly mixes various ingredients, ensuring consistent taste, color, and texture.
Application Examples:
Mixing of sauces such as ketchup and peanut butter
Preparation of high-viscosity condiments
Processing of health foods (e.g., protein paste, meal replacement paste)
5. Pharmaceutical Industry
The triple-shaft mixer is widely used in the pharmaceutical industry for the uniform mixing and dispersion of high-viscosity ointments, gels, and other materials, ensuring even distribution of active ingredients and consistent efficacy.
Application Examples:
Preparation of high-viscosity ointments and topical medications
Dispersion and mixing of medical gels
Mixing of high-concentration nutritional supplements
6. New Material Sector
For high-viscosity new materials (such as graphene slurry, polymers, and nanomaterials), the triple-shaft mixer ensures uniform dispersion and efficient mixing, meeting the stringent performance requirements of advanced materials.
Application Examples:
Dispersion of graphene conductive slurry
Processing and mixing of polymer materials
Preparation of new battery slurries (e.g., lithium battery slurry, conductive paste)
7. Chemical Industry
In the chemical industry, the triple-shaft mixer is extensively used for dispersing and mixing high-viscosity chemical raw materials. The equipment efficiently processes various components in chemical reactions, ensuring uniformity and production efficiency.
Application Examples:
Processing of high-viscosity resins
Mixing of coating materials and lubricants
Dispersion of plastic additives and thickeners
Our Company
Qinghuangdao Pengyi Intelligent Technology Co., LTD., was founded in 1995, concentrates on the equipment of wet grinding, dispersing, mixing and production line with the high level of intelligent system. Pengyi offers the services ODM and OEM, with the professional departments which includes R&D, manufacture and marketing. Currently, Pengyi is one of the top manufactures in the Chinese industry of grinding, mixing with the years development and accumulation.
Adhering to the principle of "quality guaranteed,reliable service,customer satisfaction", the company firmly pursues technological innovation in the industry with the support of technical research and development strength, quickly responds to the needs of customers in the market,explores diversified markets, and wholeheartedly provides intimate service for customers.
Pengyi is looking forward to becoming your partner!
Our Customer
Certifications
Exhibition
FAQ
There are many kinds of devices on the website. What are they used for?
1) Dispersion mixing equipment for solid and liquid high viscosity slurry, suitable for coating, adhesive, new energy (lithium
battery slurry), rocket propellant and other industries;
2) Equipment for ultrafine dispersion grinding and crushing of materials, used for grinding new materials such as
coatings,paints,inks, pharmaceutical preparations, lithium battery anode and cathode materials, ceramic materials, etc.
3) Other related equipment for coating, adhesive, lithium battery slurry production line.
How to choose the right mixing machine for your material?
Please describe the information of your material, including the name, viscosity, solid content, additives, the purpose to be
achieved and the state of the material. Our technicians will recommend the suitable mixer based on this information.
Your product details page does not have the type of paddle I want?
We have a strong technical team that can customize the mixing paddle you want according to your requirements.
Do double planets have vacuum pumps?
The double planet experimental mixer (2L-30L) will be equipped with a vacuum pump, and the production mixer larger than 30L will not be equipped with a vacuum pump, because we default that the production workshop will have a vacuum source, if we need to bring a vacuum pump, please inform us in advance.
Can double planets heat/cool materials?
The barrel of the double-planet mixer is jacketed, and water or oil can be added to heat or cool the material.
How to choose the right type of grinding machine for your material?
Please tell us the material you need to make, feed fineness, discharge fineness, temperature requirements, capacity
requirements,we will help you recommend the matching model and the size of the grinding medium.
Do our materials contain flammable and explosive substances?
We can do motor explosion-proof (electrical cabinet remote control non-explosion-proof) and the whole machine explosion-proof, to ensure safe production.
How to install and debug the equipment when it arrives at our factory?
Most of our equipment is the whole machine directly transported, with the opportunity to come with the manual and the circuit manual, as long as the circuit manual is connected to the power can be turned on, and then according to the manual can be operated and used, if special treatment is required, our engineers will be able to provide remote video guidance.
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