Industrial Liquid Mixer
Industrial liquid agitator is a device used for mixing, homogenizing, dispersing, or dissolving liquids and liquid-solid mixtures. It is widely applied in industries such as chemical processing, food production, pharmaceuticals, and water treatment. Depending on application requirements, stirring methods, and power transmission methods, industrial agitators can be classified
Description
Products Description--Industrial Liquid Mixer
Industrial liquid agitator is a device used for mixing, homogenizing, dispersing, or dissolving liquids and liquid-solid mixtures. It is widely applied in industries such as chemical processing, food production, pharmaceuticals, and water treatment. Depending on application requirements, stirring methods, and power transmission methods, industrial agitators can be classified into various types：
Magnetic Agitator
Mechanical Agitator
Pneumatic Agitator
High-Speed Disperser
Helical Agitator
Among them, the double planetary mixer is an important type of industrial liquid agitator, specifically designed for high-viscosity and high-solid-content complex materials. Below is a detailed introduction to the double planetary mixer.
Double Planetary Mixer
As a pioneer in the innovation and development of mixing industry, Yushun Intelligent has been committed to the research and development of mixing equipment required by new energy, new materials and other industries. Around the pain point of "how to make materials even", after more than 10 years of equipment product research and development, service upgrading, and business precipitation, Double planet mixer is Yushun intelligent for high viscosity materials, high solid content materials specially introduced mixing, mixing equipment.
Double Planetary Mixer--Multi shaft mixer
An Double Planetary Mixer is a mechanical device used to evenly mix two or more materials, different viscosity of the material may require different types of mixing paddle.
Multi shaft mixer
The double planetary multi-layer impeller is a kind of efficient mixing device designed for high viscosity and high solid content materials. It adopts the principle of planetary mixing and multi-layer impeller structure to realize uniform mixing, dispersion, kneading and defoaming of materials. The device is suitable for handling complex, high-viscosity materials and is widely used in the production process of adhesives, sealants, lithium battery pastes, silicone adhesives, cosmetics, food and other high-performance materials.
Main Structure of the Double Planetary Mixer
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Mixer is mainly divided into four categories, including gas and low viscosity liquid mixer, medium and high viscosity liquid and paste mixing machinery, thermoplastic material mixer, powder and granular solid material mixing machinery. Among them, the gas and low-viscosity liquid mixer is characterized by simple structure, no rotating parts, small maintenance and repair, and low energy consumption.
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Mixing mechanism: The mixing of liquid mainly depends on the mechanical stirrer, the air flow and the jet of the liquid to be mixed, etc., and the material to be mixed is evenly mixed through agitation. The liquid flow caused by agitation will form a circulating liquid flow in the container, increasing the surface area of molecular diffusion between different liquids, thus shortening the molecular diffusion time.
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Mixing effect: For liquids with different density, composition, and indissolubilization, the shear effect and strong turbulence produced by stirring will tear the dense liquid into small droplets and disperse it evenly into the main liquid.
Type of equipment: Different types of mixers can be selected according to different mixing needs. For example, tubular static mixers are suitable for liquid-liquid, liquid-gas, liquid-solid mixtures and can be applied over a wide viscosity range
When choosing an industrial liquid mixer, the following specific factors need to be considered:
1. Material Characteristics
Viscosity Range: Dual planetary mixers are designed for high-viscosity materials (e.g., pastes, adhesives, sealants, lithium battery slurry). When selecting a mixer, ensure it can handle the required viscosity range, typically 100,000–2,000,000 cps.
Density: The density of different materials affects the mixing torque, so the mixer must provide sufficient power to handle heavy materials.
Solid Content: If the material contains solid particles, consider the shear force and dispersion ability of the mixing blades to ensure uniform distribution.
2. Mixing System
Types of Planetary Mixing Blades: Common blade designs include frame-type, ribbon-type, and claw-type, each suited for different mixing needs.
Rotation and Revolution Ratio: The ratio of planetary rotation (self-spin) to revolution (orbital movement) affects mixing efficiency. Adjustable settings help optimize the process for different materials.
Scraper System: High-viscosity materials tend to stick to the container walls. A scraper design improves mixing uniformity and prevents material buildup.
3. Capacity & Production Requirements
Batch Production Volume: Choose an appropriate tank volume based on production needs. Common sizes range from 5L to 1000L.
Scalability: Some mixers support interchangeable mixing tanks of different sizes to accommodate varying production demands.
4. Vacuum System
Vacuum Mixing Requirement: Many high-viscosity materials require vacuum mixing to eliminate bubbles and improve product quality.
Vacuum Level: Typically reaches up to -0.095 MPa, ensuring bubble-free, high-purity mixing.
5. Heating & Cooling Function
Temperature Control System: Some materials require precise heating or cooling during mixing, which can be achieved through jacketed tanks or electric heating.
Temperature Range: Certain applications, such as lithium battery slurry and silicone processing, require temperature control within 50–200°C.
Application field
1. New energy and battery materials
The dual-planet mixer is one of the core equipment in the production of lithium battery slurry, which can efficiently mix high-viscosity electrode slurry to ensure the uniform distribution of active materials, conductive agents and binders, thereby improving battery performance and stability.
2. Sealant and adhesive
In the chemical industry, the equipment is used to produce sealants, structural adhesives and high-viscosity adhesives, and its strong mixing capacity ensures the viscosity and uniformity of the finished product to meet the strict needs of the construction, automotive and other industries.
3. Food and Pharmaceuticals
It is used in the production of high viscosity products such as syrups, chocolate spreads and creams in food, as well as in the mixing of poultices and emulsions in the pharmaceutical industry. The equipment complies with hygienic standards for food and drug production while ensuring uniformity.
4. Cosmetics and personal care products
It is suitable for the production of cosmetics such as creams and lotions to ensure excellent emulsification effect and fine texture, while improving the stability and sense of use of products.
5. Functional materials and new coatings
In the production of functional coatings, nanomaterials and composite materials, the dual-planet mixer meets the demanding requirements of emerging industries for high-performance materials with its efficient mixing and dispersion properties.
Our Company
Qinghuangdao Pengyi Intelligent Technology Co., LTD., was founded in 1995, concentrates on the equipment of wet grinding, dispersing, mixing and production line with the high level of intelligent system. Pengyi offers the services ODM and OEM, with the professional departments which includes R&D, manufacture and marketing. Currently, Pengyi is one of the top manufactures in the Chinese industry of grinding, mixing with the years development and accumulation.
Adhering to the principle of "quality guaranteed,reliable service,customer satisfaction", the company firmly pursues technological innovation in the industry with the support of technical research and development strength, quickly responds to the needs of customers in the market,explores diversified markets, and wholeheartedly provides intimate service for customers.
Pengyi is looking forward to becoming your partner!
Exhibiration
Certifications
FQA
There are many kinds of devices on the website. What are they used for?
1) Dispersion mixing equipment for solid and liquid high viscosity slurry, suitable for coating, adhesive, new energy (lithium
battery slurry), rocket propellant and other industries;
2) Equipment for ultrafine dispersion grinding and crushing of materials, used for grinding new materials such as
coatings,paints,inks, pharmaceutical preparations, lithium battery anode and cathode materials, ceramic materials, etc.
3) Other related equipment for coating, adhesive, lithium battery slurry production line.
How to choose the right mixing machine for your material?
Please describe the information of your material, including the name, viscosity, solid content, additives, the purpose to be
achieved and the state of the material. Our technicians will recommend the suitable mixer based on this information.
Your product details page does not have the type of paddle I want?
We have a strong technical team that can customize the mixing paddle you want according to your requirements.
Do double planets have vacuum pumps?
The double planet experimental mixer (2L-30L) will be equipped with a vacuum pump, and the production mixer larger than 30L will not be equipped with a vacuum pump, because we default that the production workshop will have a vacuum source, if we need to bring a vacuum pump, please inform us in advance.
Can double planets heat/cool materials?
The barrel of the double-planet mixer is jacketed, and water or oil can be added to heat or cool the material.
How to choose the right type of grinding machine for your material?
Please tell us the material you need to make, feed fineness, discharge fineness, temperature requirements, capacity
requirements,we will help you recommend the matching model and the size of the grinding medium.
Do our materials contain flammable and explosive substances?
We can do motor explosion-proof (electrical cabinet remote control non-explosion-proof) and the whole machine explosion-proof, to ensure safe production.
How to install and debug the equipment when it arrives at our factory?
Most of our equipment is the whole machine directly transported, with the opportunity to come with the manual and the circuit manual, as long as the circuit manual is connected to the power can be turned on, and then according to the manual can be operated and used, if special treatment is required, our engineers will be able to provide remote video guidance.
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